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34.2.1 The Search for Standard Components Designers make most of the decisions concerning material selection. Fortunately, for many cases and for most designers, the crucial components in a machine in which wear may limit useful machine life are available as separate packages with fairly well specified performance capabilities. Examples are gear boxes, clutches, and bearings. Most such components have been well tested in the marketplace, having been designed and developed by very experienced designers. For component designers, very general rules for selecting materials are of little value. They must build devices with a predicted wear life of 10 percent accuracy or better. They know the range of capability of lubricants, they know the reasonable range of temperature in which their products will survive, and they know how to classify shock loads and other real operating conditions. Their specific expertise is not available to the general designer except in the form of the shapes and dimensions of hardware, the materials selected, and the recommended practices for use of their product. Some of these selections are based on tradition, and some are based on reasoning, strongly tempered by experience. The makers of specialized components usually also have the facilities to test new designs and materials extensively before risking their product in real use. General designers, however, must often proceed without extensive testing. General designers must then decide whether to avail themselves of standard specialized components or to risk designing every part. Sometimes the choice is based on economics, and sometimes desired standard components are not available. In such cases, components as well as other machine parts must be designed in-house.

Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.

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There are still things left to code on the server, such as receiving invitation accepts and moves, but let s change the scene a bit to see how to deal with the invitation on the iPhone. As I said earlier, the invitation URL uses a custom scheme. In this case, you re using chess://, but because this solution is very application specific, using the game key, for instance, you really should pick a more application-specific URL scheme instead of the very generic chess:// URL. But again, I m just illustrating the mechanics rather than providing a shrink-wrapped product here. On the device, you want the application to launch when the user taps the chess:// link in the e-mail. To make that happen, you need to define the scheme, which you just did, and implement a URL handler in your application. The latter consists of two parts: letting the iPhone OS know about your capabilities and implementing the code in your application.

3422 In-House Design If a designer is required to design for wear resistance, it is logical to follow the methods used in parallel activities, such as in determining the strength and vibration characteristics of new machinery This is often done by interpolating within or extrapolating beyond experience, if any, using 1 Company practice for similar items 2 Vendors of materials, lubricants, and components 3 Handbooks Company Practice If good information is available on similar items, a prediction of the wear life of a new product can be made with 20 percent accuracy unless the operating conditions of the new design are much beyond standard experience Simple scaling of sizes and loads is often successful, but usually this technique fails after a few iterations Careless comparison of a new design with similar existing items can produce very large errors for reasons discussed below.

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When a new product must be designed that involves loads, stresses, or speeds beyond those previously experienced, it is often helpful to examine the worn surface of a well-used previous model in detail It is also helpful to examine unsuccessful prototypes or wear-test specimens, as will be discussed below An assessment should be made of the modes or mechanisms of wear of each part of the product For this purpose, it is also useful to examine old lubricants, the contents of the lubricant sump, and other accumulations of residue Vendors of Materials Where a new product requires bearings or materials of higher capacity than now in use, it is frequently helpful to contact vendors of such products When a vendor simply suggests an existing item or material, the wear life of a new product may not be predictable to an accuracy of better than 50 percent of the desired life.

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